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EcoaTEX: Reinventing textile dyeing and finishing for a sustainable future
Description/achievement of initiative

EcoaTEX uses the power of nature to develop sustainable materials for the textile and apparel industry. We combine creativity, design, and science to mitigate the misuse and overconsumption of water, energy, and chemicals used in textile dyeing. Using sustainable materials, nanotechnology, and "green" chemistry, we have created a patented technology of recycled waste products to be used in textile dyeing, functional coating, and finishing processes that can be deposited on the surface of natural and synthetic single fibers, yarns, and fabrics. Our goal is to promote sustainable manufacturing and ensure a healthy environment and well-being for all.

Implementation methodologies

Traditional textile dyeing and finishing, require an enormous amount of water and produce large volumes of wastewater, and currently, no cost effective process capable of thoroughly eliminating the toxic effects of dyes and chemicals discharged into the environment has been reported. Conventional dyed and finished textiles are also often made with petrochemicals and toxic materials that are unhealthy when worn against the skin. Environmental and health concerns related to the harmful effect of chemicals in textiles, wastewater, and massive consumption of water in the textile industry provide reasons for ongoing interest in the development of cleaner production methods. The initial target of the technology is sustainability-focused textile companies and apparel brands. We can help them reduce their environmental impact and save significant amounts of water and energy. \\\\\\\\r\\\\\\\\n \\\\\\\\r\\\\\\\\nNanocellulose-based dyeing and finishing technology is environmentally friendly and has the proven capability to eliminate the toxic chemicals in the textile dyeing and finishing processes and uses one-tenth of water compared to the traditional methods. With only a fraction of the water and alkali, nanocellulose-based dyeing achieved comparable dyeing and colorfastness performance compared to the conventional dyeing methods. This unique method reduces time- and energy-consuming steps involved with the traditional dyeing and provides an environmentally friendly dyeing process by eliminating any reducing agent and alkali. We also produce nanocellulose hydrogels from two cellulosic waste materials, kraft pulp from woody materials used in paper production and cotton noil from cotton plants that would otherwise be discarded.

Arrangements for Capacity-Building and Technology Transfer

We have identified and plan to collaborate with textile and chemical manufacturers and apparel brands. Our potential partner(s) will help us with the large-scale production while we continue working on the research and development as well as testing and the quality control of our products. Our product falls into the dyeing and finishing category within the supply chain. We are looking into bringing our products to market in collaboration with other textile manufacturers and our mill partner(s). The product starts with our patented and proprietary nanocellulose materials, which will be used to dye and coat yarn or fabric to be made into a finished product. The finished textiles are sold to the brand/ manufacturer and then merchandised for retail. Our channel to market will involve identifying and traveling to mill partners and trade shows, as well as market research.

Coordination mechanisms/governance structure

In our technology, modified nanocellulose hydrogels bearing dye molecules or finishing agents are coated and anchored on the surface of textiles. Due to their nano-dimension, the specific surface area of nanocellulose fibers is substantially large, which allows for the larger loading capability, particularly of the dye and functional molecules. A conventional dyeing method utilizes an exhaustion dyebath with a copious amount of dye solution, whereas nanocellulose-based dyeing applies the mixture of the nanocellulose–dye/functional molecules as a viscous slurry on the surface of a textile by printing, which is a commonly practiced method in pigment printing in the textile industries. Traditional dyeing with indigo also requires several dips in reduced vat followed by oxidation to develop darker shades. With our technology, the desired percentage shade can be acquired by adding indigo particles into the nanocellulose gel, making it a one-step process.

Partner(s)

UGA Innovation Gateway, Georgia Research Alliance
Progress reports
Goal 6
6.3 - By 2030, improve water quality by reducing pollution, eliminating dumping and minimizing release of hazardous chemicals and materials, halving the proportion of untreated wastewater and substantially increasing recycling and safe reuse globally
6.4 - By 2030, substantially increase water-use efficiency across all sectors and ensure sustainable withdrawals and supply of freshwater to address water scarcity and substantially reduce the number of people suffering from water scarcity
Goal 9
9.4 - By 2030, upgrade infrastructure and retrofit industries to make them sustainable, with increased resource-use efficiency and greater adoption of clean and environmentally sound technologies and industrial processes, with all countries taking action in accordance with their respective capabilities
9.5 - Enhance scientific research, upgrade the technological capabilities of industrial sectors in all countries, in particular developing countries, including, by 2030, encouraging innovation and substantially increasing the number of research and development workers per 1 million people and public and private research and development spending
Goal 12
12.2 - By 2030, achieve the sustainable management and efficient use of natural resources
12.4 - By 2020, achieve the environmentally sound management of chemicals and all wastes throughout their life cycle, in accordance with agreed international frameworks, and significantly reduce their release to air, water and soil in order to minimize their adverse impacts on human health and the environment
12.5 - By 2030, substantially reduce waste generation through prevention, reduction, recycling and reuse
12.8 - By 2030, ensure that people everywhere have the relevant information and awareness for sustainable development and lifestyles in harmony with nature
December/ 2023
Develop textile prototype
December/ 2024
Quality control
December/ 2028
Large scale textile production
December/2024
Pilot scaled production
Financing (in USD)
116,000 USD
Staff / Technical expertise
We are a team of material scientists, textile engineers, and apparel professionals.

Basic information
Time-frame: February 2020 - December 2028
Partners
UGA Innovation Gateway, Georgia Research Alliance
Countries
Contact information
Raha Saremi, Founder, raha@ecoatex.com
United Nations